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L3 – Network Security – Segmentation and Zoning

cpx June 9, 2026 3 min read Logical Architecture
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IEC 62443

Among the methods available for limiting a threat actor’s ability to breach a system and move laterally once an initial compromise has occurred, few are as fundamental as resource isolation. It is, above all, a preventive capability, and one that is intrinsically tied to the design of the infrastructure itself. Because of this dependency, the practices set out in the sections that follow are best applied during the deployment phase, when the cost of adopting them is at its lowest. Isolation that is retrofitted into an environment never designed to accommodate it is seldom straightforward to achieve and is often prohibitively expensive.

The infrastructure network zoning model, or zone model for short, gives this principle a methodical foundation. It is a security capability conceived to provide sufficient resource isolation and to contain threat actors of differing capability and intent. The zone model governs how the infrastructure platform is built and how segmentation is achieved across it, and in doing so it becomes the foundation upon which a resilient security architecture rests.

IEC 62443-3-2: the design and partitioning requirement

This part defines the risk-driven method for arriving at your segmentation design. The relevant requirements are the Zone and Conduit Requirements (ZCRs).

RequirementWhat it mandates
ZCR 1Identify the System under Consideration (SuC)
ZCR 2Perform an initial high-level risk assessment
ZCR 3Partition the SuC into zones and conduits
ZCR 4Compare initial risk against the organisation’s tolerable risk
ZCR 5Perform a detailed risk assessment per zone and conduit
ZCR 6Document the Cyber Security Requirements Specification (CSRS)
ZCR 7Obtain asset owner approval

ZCR 3 carries the prescriptive separation rules. The standard explicitly requires you to separate certain asset classes into their own zones rather than co-locating them:

Sub-requirementSeparation mandated
ZCR 3.2Separate business or IT assets from IACS assets
ZCR 3.3Separate safety-related assets (the SIS) into dedicated zones
ZCR 3.4Separate temporarily connected devices
ZCR 3.5Separate wireless devices
ZCR 3.6Separate devices connected over external or untrusted networks

IEC 62443-3-3: the technical control requirements

This part expresses segmentation through Foundational Requirement 5, Restricted Data Flow (FR 5). The system requirements scale across security levels SL 1 to SL 4 via requirement enhancements (REs).

RequirementCapability requiredNotable enhancements
SR 5.1 Network segmentationLogically segment control networks from non-control networks, and critical control networks from other control networksRE 1 physical segmentation; RE 2 independence from non-control networks; RE 3 logical and physical isolation of critical networks
SR 5.2 Zone boundary protectionMonitor and control communications at zone boundaries to enforce the zones and conduits modelRE 1 deny by default, allow by exception; RE 2 island mode (ability to isolate a zone); RE 3 fail closed
SR 5.3 Person-to-person communication restrictionsRestrict general-purpose communications (such as email) from reaching the control system
SR 5.4 Application partitioningPartition data and applications by criticality

How this maps in practice

The model aligns loosely with the Purdue or ISA-95 hierarchy, where the classic enforced boundary is the IT/OT conduit (often realised as a DMZ between the enterprise zone and the control zone). The practical takeaway for an architect is that 3-2 tells you how to derive your zones from risk and which assets must never share a zone, while 3-3 tells you the boundary controls each conduit must enforce, with the strength of those controls (deny-by-default, isolation capability, fail-closed behaviour) increasing as the target security level rises.

If you are applying this to a specific environment, the deliverable that ties it together is the CSRS from ZCR 6, which records each zone, its target SL, and the conduit controls derived from the FR 5 requirements.

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